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3D printed rocket engine to propel NASA missions soon

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Washington: A team of NASA engineers has inched closer to building a completely 3D printed, high-performance rocket engine by manufacturing complex engine parts; then test firing them together with cryogenic liquid hydrogen and oxygen to produce 20,000 pounds of thrust.

The team from NASA’s Marshall Space Flight Centre in Huntsville, Alabama, tested 3D printed rocket engine parts connected together in the same fashion that they would work in a rocket engine.

The parts performance rivalled that of traditionally manufactured engine parts. During six separate tests, the engine generated up to 20,000 pounds of thrust.

“We manufactured and then tested about 75 percent of the parts needed to build a 3D printed rocket engine,” said Elizabeth Robertson, project manager at NASA.

“By testing the turbo pumps, injectors and valves together, we’ve shown that it would be possible to build a 3D printed engine for multiple purposes such as landers, in-space propulsion or rocket engine upper stages,” Robertson explained in a statement.

Over the last three years, the Marshall team has been working with various vendors to make 3D printed parts, such as turbopumps and injectors, and test them individually.

To test them together, they connected the parts so that they work the same as they do in a real engine.

“In engineering language, this is called a breadboard engine,” explained Nick Case, testing lead for the effort.

Seven tests were performed with the longest tests lasting 10 seconds.

During the tests, the 3D printed demonstrator engine experienced all the extreme environments inside a flight rocket engine where fuel is burned at greater than 3,315 degrees Celsius to produce thrust.

“These NASA tests drive drown the costs and risks associated with using additive manufacturing, which is a relatively new process for making aerospace quality parts,” Robertson noted.

“This new manufacturing process has opened the design space and allowed for part geometries that would be impossible with traditional machining or casting methods,” added David Eddleman, one of Marshall’s propulsion designers.

Additive manufacturing or 3D printing is a key technology for enhancing space vehicle designs and manufacturing and enabling more affordable exploration missions.(IANS)(image courtesy: NASA)

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NASA On The Outlook To Find The Name Of Its New Mars Rover

Mars 2020 is targeted for launch in July or August 2020 from the Cape Canaveral Air Force Station in Florida.

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TESS, rover
NASA Curiosity rover completes 6 years on Mars. Pixabay

NASA is on the look out for a partner to conduct a contest among students to name the agency’s next rover to the Red Planet — the Mars 2020 mission — in the 2019 academic year.

The Mars 2020 rover mission addresses high-priority science goals for Mars, including key questions about the potential for life on the Red Planet.

Corporations, nonprofits and educational organisations interested in sponsoring the contest can send proposals to NASA.

Rover
The selected partner will have an opportunity to be part of a historic mission, NASA said. IANS

To be considered, all proposals must be received by October 9, NASA said in a statement on Friday.

“We’ve been doing naming contests since the very first Mars rover back in 1997,” said Thomas Zurbuchen, Associate Administrator for the Science Mission Directorate at NASA Headquarters, in Washington.

“Thousands of kids participate, and their enthusiasm for the contest and Mars is infectious,” Zurbuchen said.

TESS, rover
An artist’s concept provided by NASA shows the Keplar Spacecraft moving through space. VOA

The selected partner will have an opportunity to be part of a historic mission, NASA said.

Also Read: Balloon Mission by NASA May Lead to Improved Weather Forecasting

Mars 2020 is targeted for launch in July or August 2020 from the Cape Canaveral Air Force Station in Florida. (IANS)

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